Mastering the Art of Print: Exploring Our Premium Finishing & Printing Processes

At PlasmaDesign, craftsmanship is more than technique—it’s a philosophy that guides every card we produce. From the shimmer of a metallic foil to the precision of Pantone® colour matching, our print processes are carefully selected to highlight your brand with clarity, elegance, and lasting impact. Whether you prefer the tactile luxury of letterpress or the vibrant accuracy of digital CMYK, each method brings its own unique character to your business cards.

Today, we’re taking you behind the scenes for an in-depth look at the specialised processes we use across our plastic, paper, metal, carbon fibre, and acrylic ranges.

Foiling: Radiance, Precision, and Tactile Luxury

Foiling is where artistry meets technology. Using heat, pressure, and custom metal blocks, foil stamping transfers metallic or pigmented foil onto the surface of your card—creating a subtly tactile, shimmering impression.

Foiling on Plastic Cards

Our biodegradable plastic cards offer a smooth, durable surface that pairs beautifully with hot foil accents. Metallic foils like gold, silver, and copper adhere with exceptional clarity, while pigmented foils provide sharp lines and high contrast. Foil is ideal for logos, monograms, geometric borders, and minimalistic accent work.

Foiling on Paper & Letterpress Cards

In the world of paper, foiling is a timeless favourite. On Colorplan and other premium papers, foil catches the light beautifully against the soft grain of the stock. When combined with letterpress debossing, the effect is deeply tactile—elegant, classic, and unmistakably premium.

Foiling on Acrylic

Acrylic foiling is a unique discipline. Using high-temperature hot stamping, foil bonds seamlessly onto Perspex® surfaces. The result is vivid metallic detailing that contrasts dramatically against fluorescents, frosted acrylics, and opaque colours. The foil’s crisp edges and reflective finish elevate the contemporary feel of acrylic cards into something striking and luxurious.

Digital CMYK Printing: Colour Accuracy Meets Modern Versatility

When designs call for photographic imagery, gradients, multi-colour artwork, or complex illustrations, digital CMYK printing is the go-to solution. Using high-resolution digital presses, we reproduce artwork with pinpoint clarity and exceptional colour consistency.

On Plastic & Paper

Our digital presses deliver rich, vibrant colour on both biodegradable plastic substrates and high-quality paper stocks. Whether you prefer a satin texture or a fully matte finish, digital CMYK offers unmatched flexibility—perfect for detailed illustrations, full-bleed artwork, and colourful brand identities.

On Metal

For our stainless steel and plated metal cards, digital CMYK allows us to print colour directly onto the surface using cured inks. These inks bond to the metal, providing a durable, scuff-resistant finish while preserving the material’s luxurious metallic texture beneath.

On Carbon Fibre

Digital CMYK printing on carbon fibre enhances the futuristic aesthetic of this advanced material. Our specially formulated inks adhere flawlessly to the woven surface, allowing for crisp text, vibrant logos, and full-colour elements without diminishing the iconic twill weave pattern.

Pantone® (PMS) Formula Printing: Precision Colour for a Perfect Match

When brand consistency is non-negotiable, Pantone® spot colour printing is the gold standard. Unlike CMYK, which blends multiple inks to approximate colours, Pantone uses pre-mixed inks for absolute accuracy and repeatability.

Pantone on Metal & Carbon Fibre

Our metal and carbon fibre cards pair elegantly with Pantone printing, elevating bold logos and solid colour designs with unparalleled vibrancy.

  • Pantone on metal retains razor-sharp definition and delivers rich, opaque coverage—ideal for flat colours, brand marks, and crisp typography.

  • Pantone on carbon fibre creates a dynamic contrast between the matte weave pattern and the vivid solid tones of the ink.

Pantone printing is especially valuable for brands with strict colour guidelines, ensuring that every card matches your corporate identity with scientific precision.

Where Craftsmanship Meets Purpose

Each print method we offer has its own personality, strengths, and aesthetic qualities. Whether you're drawn to the brilliant shine of foil, the versatility of digital CMYK, or the timeless reliability of Pantone® spot colour, our processes are designed to elevate your brand with exceptional clarity and craftsmanship.

At PlasmaDesign, we believe your business card should be more than a formality—it should be a statement. A piece of artistry you’re proud to hand over. A small but powerful representation of who you are and what you stand for.

Explore the Possibilities

Ready to create something extraordinary?
Our team is here to help you choose the perfect print method—and bring your design vision to life with unmatched quality and precision.

Discover the full potential of your brand with PlasmaDesign.
Where innovation, craftsmanship, and identity meet.